A bio-derived 3D printing material that's revolutionizing industrial manufacturing. Its versatility spans automotive, electronics, and medical applications, with build sizes up to 150x200x250 mm. There's much more to discover about this innovative material's capabilities and applications.
Ultrasint® PA11 ESD consistently delivers superior mechanical properties through its unique bio-derived composition from castor oil. We've found that this innovative material combines exceptional tensile strength with remarkable elasticity, making it an ideal choice for manufacturing applications that demand both durability and flexibility. The material's composition is specifically engineered to provide essential electrostatic discharge properties, which we consider vital for protecting sensitive electronic components during handling and operation.
When we work with Ultrasint® PA11 ESD, we're utilizing a material that's been refined for Selective Laser Sintering technology. The powder-based composition allows for precise layer-by-layer sintering, ensuring consistent ESD properties throughout the printed part. We've observed that this material's unique properties make it particularly well-suited for creating jigs and fixtures in electronics manufacturing environments. While working within the maximum build size of 150x200x250 mm, we can achieve ideal results by carefully considering the orientation of parts during the printing process, as this affects both the upskin and downskin surfaces of the final product.
Selective Laser Sintering brings Ultrasint® PA11 ESD to life through a sophisticated layer-by-layer fusion process. We utilize a high-powered laser that precisely fuses powdered material, creating solid parts with exceptional detail and accuracy. Each layer we print ranges from 0.1 mm to 0.2 mm in thickness, allowing us to achieve remarkable precision in the final product.
One of the key advantages we've found with SLS technology is its ability to produce complex geometries without requiring support structures. The unfused powder surrounding the part acts as natural support during the printing process, enabling us to create intricate designs that would be challenging with other methods. We can manufacture parts up to 150x200x250 mm in size, making this process ideal for both prototyping and small production runs.
When we're preparing designs for printing, we carefully consider the orientation of each part. This attention to upskin and downskin effects is essential, as it directly impacts the mechanical properties and surface finish of the final product. Through this methodical approach, we guarantee that each printed component meets the highest quality standards.
Modern industrial settings have embraced Ultrasint® PA11 ESD across a diverse range of applications, from electronic component manufacturing to specialized tooling solutions. We're seeing remarkable versatility in how this material serves multiple industrial needs, particularly in the electronics sector where it's vital to protect sensitive components from electrostatic discharge.
When we look at manufacturing environments, Ultrasint® PA11 ESD's high tensile strength and elasticity make it an excellent choice for creating jigs and fixtures that enhance tooling processes. We can produce custom parts up to 150x200x250 mm, allowing us to meet specific industrial requirements with precision. The Selective Laser Sintering process guarantees that each component maintains consistent ESD-safe properties, making it particularly valuable in high-tech manufacturing settings where electrostatic discharge control is critical.
What's especially remarkable is that we're achieving these industrial capabilities while maintaining environmental responsibility. Since Ultrasint® PA11 ESD is bio-derived from castor oil, we're helping industries meet their sustainability goals without compromising on performance. This combination of functional excellence and eco-friendly composition makes it an ideal choice for modern industrial applications where both technical specifications and environmental considerations matter.
While designing parts for Ultrasint® PA11 ESD printing, we've discovered that following specific guidelines guarantees ideal results. We need to pay close attention to upskin and downskin effects, as these greatly impact the surface finish and mechanical properties of our printed parts. It is vital to work within the maximum model size constraints of 150x200x250 mm, which may require breaking larger components into smaller, manageable pieces.
Value (Dry) | Value (Cond) | Method | |
Tensile Strength | 65 MPa (X) / 55 MPa (Z) | 55 MPa (X) / 47 MPa (Z) | ISO 527-2 (23°C) |
Tensile Modulus | 3150 MPa (X) / 2150 MPa (Z) | 2300 MPa (X) / 1550 MPa (Z) | ISO 527-2 (23°C) |
Elongation at Break | 20% (X) / 23% (Z) | 22% (X) / 31% (Z) | ISO 527-2 (23°C) |
Tensile Strength | 38 MPa (X) / 30 MPa (Z) | 34 MPa (X) / 27 MPa (Z) | ISO 527-2 (80°C) |
Tensile Modulus | 900 MPa (X) / 550 MPa (Z) | 800 MPa (X) / 500 MPa (Z) | ISO 527-2 (80°C) |
Elongation at Break | 37% (X) / 49% (Z) | 35% (X) / 47% (Z) | ISO 527-2 (80°C) |
Charpy Impact unnotched | 6.6 kJ/m² (X) / 4.7 kJ/m² (Z) | 7.3 kJ/m² (X) / 5.3 kJ/m² (Z) | ISO 179-1 |
HDT B (0.45 MPa, dry) | 186°C | 186°C | ISO 75-2 |
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